Efficient and energy-saving! Core advantages of petrochemical powder granulation and powder modification complete production line

In the petrochemical industry, the granulation and modification technology of powder materials directly affects the performance, application scope and market competitiveness of the product. With the increase of environmental protection requirements and the increase in energy costs, efficient and energy-saving complete production lines have become the key to the development of the industry.

1. High-efficiency granulation technology: improve production efficiency and reduce energy consumption
Traditional powder granulation processes (such as wet granulation, extrusion granulation) often have problems of high energy consumption and low efficiency. Modern high-efficiency granulation production lines adopt advanced dry granulation, fluidized bed granulation or spray granulation technology, which has the following advantages:

Low energy consumption: Optimize the hot air circulation system, reduce heat energy loss, and save energy by 20%-30% compared with traditional processes.
High output: Adopt a continuous production model, with a single machine production capacity of 5-20 tons/hour, greatly improving production efficiency.
Uniform particle size: The granulation parameters are adjusted through intelligent control systems to ensure the consistent particle size and reduce the waste rate.

2. Powder modification technology: enhance material performance and broaden application fields
Powder modification (such as surface coating, chemical grafting, mechanical force chemical modification) is a key step in improving the functionality of petrochemical powders. The core advantages of modern powder modification production lines include:

Multifunctionality: Customized modifications can be made to different materials (such as calcium carbonate, silica, plastic masterbatches) to improve dispersion, compatibility or heat resistance.
Energy-saving and environmentally friendly: adopt low-temperature modification or solvent-free process to reduce VOCs emissions and meet green manufacturing standards.
Precise control: Real-time adjustment of the modifier dosage through the online monitoring system to ensure stable modification effect.

3. Intelligence and automation: Reduce labor costs and improve production stability
Modern complete production lines generally use PLC/DCS control systems, combined with Internet of Things (IoT) technology to achieve:

One-click start and stop: reduce manual intervention and reduce the risk of operational errors.
Data traceability: Record production parameters for easy quality analysis and process optimization.

Remote monitoring: Check the operating status of the device in real time through your mobile phone or computer to improve management efficiency.

4. Energy-saving design: all-round optimization from equipment to process
Waste heat recovery: Use waste heat during granulation to preheat raw materials to reduce energy consumption.
Low resistance system: Optimize pipeline and fan design, reduce airflow resistance, and reduce power consumption.
Modular structure: easy to maintain and upgrade, extending the service life of the equipment.